3 Ways To Improve Quality Control In Your Manufacturing Business
If you run a manufacturing business, quality control is one of your biggest concerns. It’s crucial that all of the products you produce are consistent and they are all held to the same high standards. If you can’t maintain that consistency, your customers will not be happy and they’ll find somebody else to make their products. This is an area where you can’t afford to make any mistakes, so you need to be proactive about improving consistency.
These are some of the best ways to improve quality control in your manufacturing business.
Invest In The Best Equipment
Investing in the right quality control systems is the best way to ensure consistency and a higher level of accuracy.
Using things like LVDTs for thickness measurements (learn more here), video inspection machines, and coordinate measuring machines (CMMs) will help you improve your quality control systems and get more accurate results.
The latest tech is able to ensure that products are consistent to a much finer degree, so there are almost zero measurable differences. Don’t forget about the little parts that help run your business too. Whether it be powered drills, high-quality mesh baskets, or power saws, making sure you have the best equipment ensures better end results and can save money in the long run.
You also need to put some money into better manufacturing equipment that can produce more consistent results every time. If you haven’t upgraded your machines for a long time, look into replacing them and you will notice a big difference in quality control.
It’s also the best way to improve manufacturing efficiency, so it’s a worthwhile investment.
Keep The Workspace Clean
Cleanliness is very important in a manufacturing operation. When machines are dirty, they don’t work as effectively and they are more likely to break down. The resultant products are also more likely to have discrepancies between them, which will not sit well with the customer.
You need your machines working at full capacity, so put a clear cleaning schedule in place. This will ensure consistency and improve the lifespan of your equipment too.
If your employees are not operating machines correctly, that will also lead to problems with quality control. So, take steps to improve training so everybody is up to scratch. The biggest mistake businesses make here is only focusing on training for new employees. Although this is important, employees that have been with you for years can still fall into bad habits. You need refresher training on a regular basis to prevent those bad habits and ensure everybody is operating equipment correctly.
You can also use signage around the factory floor to remind people. It’s a good idea to carry out regular unexpected spot tests on your employees to see if they are up to date on all of the latest procedures.
This highlights some of the problem areas, so you can direct your training and improve quality control as much as possible.
Without a good quality control system in place, your manufacturing business cannot uphold the standards it needs to in order to succeed. Your customers expect a certain level of consistency in their orders and if you don’t meet those expectations, you will lose customers. But if you follow these simple tips, you can make some big improvements to quality control.